Sheet metal

Flat Pattern Length Calculator

Estimate a two-leg flat blank length from outside flange lengths and computed bend deduction.

mild steel16 ga0.0598 in1.519 mm

Static reference

Common thickness, radius, and angle combinations

GaugeThicknessInside radiusAngleBend allowanceBend deduction
16 ga0.0598 in / 1.519 mm0.0598 in / 1.519 mm45 deg0.0667 in0.0324 in
12 ga0.1046 in / 2.657 mm0.1569 in / 3.985 mm90 deg0.3155 in0.2075 in

Interactive calculator

Flat Pattern Length Calculator

Flat pattern length3.8942 in
Bend deduction used0.1058 in

FAQ

Specific checks for this calculator

Are the flange lengths inside or outside dimensions?

This calculator treats flange A and flange B as outside dimensions, then subtracts bend deduction to estimate flat length.

Can I use this for multi-bend parts?

Use the same principle bend by bend, but multi-bend parts need bend order, tooling clearance, and accumulated tolerance checks.