Sheet metal

Bend Allowance Calculator

Calculate the developed arc length of a bend using bend angle, inside radius, material thickness, and K-factor.

mild steel16 ga0.0598 in1.519 mm

Static reference

Common thickness, radius, and angle combinations

GaugeThicknessInside radiusAngleBend allowanceBend deduction
16 ga0.0598 in / 1.519 mm0.0598 in / 1.519 mm45 deg0.0667 in0.0324 in
12 ga0.1046 in / 2.657 mm0.1569 in / 3.985 mm90 deg0.3155 in0.2075 in

Interactive calculator

Bend Allowance Calculator

Bend allowance0.1334 in
Neutral axis radius0.0849 in

FAQ

Specific checks for this calculator

Is bend allowance added to the flat blank?

Yes. Bend allowance represents material length through the bend arc and is included when calculating the developed flat length.

Why does inside radius change bend allowance?

A larger inside radius moves the neutral-axis arc over a longer path, increasing the bend allowance for the same angle and thickness.